P0441 Code: 2024 Volvo S60 – What It Means & Cost to Fix

2024 Volvo S60 P0441: EVAP Purge Flow on the Latest S60

Tracking P0441 in Your 2024 Volvo S60

Your 2024 Volvo S60 — on the SPA platform with mild hybrid or T8 Recharge PHEV options — has triggered P0441 for incorrect EVAP purge flow. As a nearly new sport sedan, warranty coverage is your first step. P0441 indicates the ECM detected abnormal fuel vapor purge flow during its self-test.

Symptoms You Might Notice

  • Steady check engine light
  • Normal performance
  • All features working properly
  • Possible faint fuel odor
  • Emissions test failure

Common Causes — Ranked

1. ECM Software Calibration

On a 2024 S60, software is the primary suspect. Volvo continues to refine EVAP monitoring on the mature SPA platform. A dealer reflash may resolve the issue.

2. Purge Valve

The purge valve manages vapor flow to the turbocharged intake. Manufacturing variability can cause early-life issues.

3. Tank Seal Valve

Volvo's vent valve equivalent. Road conditions can affect this component even on a new vehicle.

4. T8 PHEV Monitor Scheduling

If you have the T8 Recharge, limited gas engine runtime can prevent EVAP monitor completion.

Diagnostic Steps

  1. Check gas cap
  2. Take to Volvo dealer for VIDA scan
  3. Check for ECM updates and TSBs
  4. Component testing if needed

Repair Cost Breakdown

  • All repairs: $0 under warranty
  • Purge valve (retail): $170 – $350
  • Tank seal valve (retail): $150 – $320

Can I Drive With P0441?

Yes. Your S60 drives perfectly — performance, AWD, and all features are unaffected.

Warranty Coverage

Your 2024 S60 is within Volvo's 4-year/50,000-mile warranty. Schedule a dealer visit for no-cost diagnosis using VIDA diagnostics. Federal emissions warranty (8 years/80,000 miles) provides additional long-term EVAP coverage.

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