Investigating P0441 on Your 2022 Kia Sportage
A P0441 code on your 2022 Kia Sportage signals incorrect purge flow in the EVAP system. The all-new 5th-generation Sportage offers a 2.5L four-cylinder, 1.6L turbo hybrid, or 1.6L turbo PHEV. P0441 targets the purge circuit — the PCSV (Purge Control Solenoid Valve) and vacuum lines routing fuel vapors to the engine.
How the Code Sets
The ECM opens the PCSV during driving and monitors fuel tank pressure. When flow deviates from calibration, P0441 stores.
Top Causes
- PCSV Failure (35% likelihood) — The primary suspect. Part: $25–$70. Labor: $50–$110.
- Vacuum Line Issue (20% likelihood) — Cracked or loose hoses. The hybrid/PHEV turbo engine generates heat. Repair: $10–$35. Labor: $25–$75.
- Canister Close Valve (CCV) (15% likelihood) — Vent valve affecting pressure dynamics. Part: $25–$80. Labor: $75–$160.
- Fuel Tank Pressure Sensor (10% likelihood) — Inaccurate readings. Part: $30–$80. Labor: $50–$105.
- Charcoal Canister (10% likelihood) — From overfilling. Part: $95–$255. Labor: $75–$155.
- Gas Cap Seal (5% likelihood) — Check seal. Replace: $8–$15.
- Wiring/Connector (5% likelihood) — Corroded connector.
Hybrid/PHEV Note
The hybrid and PHEV Sportage models run the engine intermittently. EVAP monitors activate less frequently, making code detection and clearing slower.
Warranty Coverage
Your 2022 Sportage is under Kia's 5-year/60,000-mile basic warranty and 10-year/100,000-mile powertrain warranty (original owner). Contact your dealer for free repair.
Repair Costs (If Out of Warranty)
PCSV: $75–$180. Vacuum lines: $35–$110. CCV: $100–$240. FTP sensor: $80–$185. Charcoal canister: $170–$410.